Solution Description
| Description | Fabrication Services flat belt idler pulley for belt conveyor |
| Software | Used in electric power, metallurgy,mine,coal, cement,steel,chemical, port, hydroelectric power and grain industries |
| Pipe/Tube/Shell | one)Substance:Q235 Steel 2)Diameter:219mm-3000mm three)Duration:500mm-5000mm,depends on the belt width of the conveyor |
| Shaft/Axis | Materials:#45 Steel |
| Bearing | Big roving crack, deep groove ball with double sealing |
| Welding | Pipe and bearing housing with automatic welding |
| Floor | Smooth steel color surface, rubber lagging surface |
| Shade | Red,inexperienced,blue or as require |
| Service life | More than 30,000 hours |
| Standard | GB,ISO,DIN,CEMA,JIS |
Product Parameters
Our Pulley Features:
| Conveyor Pulley Test | one. All butt welds shall be full Penetration two. All welds to be full seal welds to prevent rust three. Shell seam welds are submerged arc (Saw) 4. Includes stress relieving of shell prior to machining five. Ultrasonic testing of all shafts six. Drillings for Temperature probe / vibration analysis device seven. Remove all butts and sharp edges |
| Conveyor Pulley Shaft Selection | The major cause of conveyor pulley failure is excessive shaft deflection. The Conveyor Pulleys – ZheJiang HSCD Engineering department can perform Stress Analysis and Finite Element Analysis to maximize your conveyor pulley performance. |
| Conveyor Pulley Shell Material | Q345B Carbon Steel GR350 Carbon Steel ANSI 4140 Alloy Steel ASTM A514B Stainless Steel |
| Bearing House | SKF/NSK/FAG/INA/HRB/LYC, as customer request. |
| Conveyor Pulley Lagging | Plain rubber lagging, Herringb1 and Diamond grooves are all available . Hot Vulcanised Durometer . Hardness 50-fifty five-65 Shore A, M Grade . Oil Resistant, Heat Resistant FRAS |
| Comprising | •Drive pulley, Head pulley and Tail Pulleys •Take-Up Pulleys, •Snub pulley & Bend Pulleys •Self Cleaning Spiral Wing pulley & Drum Pulleys |
| Significant advantages | • The thick pulley shell absorbs more stress. • The large crown angle provides superior belt tracking capabilities. • True concentric machining provides: • maximum contact with the belt, • consis10t belt con10t discharge, • less deflection of shaft, • less stress on the bearings |
| Accessible Conveyor Pulley Designs |
•Liveshaft or Deadshaft types. •Flat or crowned shell. •Taconite, labyrinth or speciality seals. •Oil or grease lubricated. •Self centering or low pressure lock element designs. |
| Sort | Belt width(mm) | Common Diameter(mm) | Size(mm) |
| Drive pulley | five hundred | 500 | Size of the pulley depends on the belt width of the conveyor |
| 650 | five hundred~630 | ||
| 800 | 630~1000 | ||
| a thousand | 800~1150 | ||
| 1200 | 800~1150 | ||
| 1400 | 1000~1350 | ||
| 1600 | 1150~1600 | ||
| 1800 | 1150~1800 | ||
| 2000 | 1350~2000 | ||
| 2200 | 1600~2200 | ||
| 2400 | 1800~2400 | ||
| Bend pulley | 500 | 250~five hundred | |
| 650 | 250~630 | ||
| 800 | 250~one thousand | ||
| a thousand | 250~1600 | ||
| 1200 | 250~1600 | ||
| 1400 | 315~1600 | ||
| 1600 | 400~1600 | ||
| 1800 | 400~1600 | ||
| 2000 | 500~1600 | ||
| 2200 | 630~1600 | ||
| 2400 | 800~1600 |
In addition to the structural drum pulley advantages, we provide additional services with every conveyor pulley order:
• Engineering capabilities.(We can engineer and custom build pulleys to your requirements utilizing software tools such as Finite Element Analysis).
• In- house manufactured hubs and shafts.
• This ensures consis10cy and compatibility of comp1nts of the pulley.
• Reinforced Mine Duty pulleys are available.
• In- house assembly of complete pulley unit including: bushing, shaft, bearings and gear box.
• Dynamic or Static balancing upon request.
Besides we can manufacture the conveyor drum pulley according to the buyers’ requirements
What kinds of Conveyor Pulleys we can manufacture:
·Conveyor head pulley, Conveyor drive pulley, Conveyor bend pulley, Conveyor Tail Pulley
·Conveyor 10sion pulley, Conveyor snub Pulley, Conveyor Wing Pulley, Conveyor take up Pulley and so on
Packaging & Shipping and delivery
Customer photoes
Firm Profile
HangZhou CZPT Conveying Machinery Co., Ltd. established in 2005,.Our manufacturing facility is located in Xihu (West Lake) Dis. industrial z1, HangZhou city,ZheJiang province, China.
Our company is a professional maker of Roller,Idler,Roller Bracket,Pulley, belt conveyor and parts. We can produce Chinese standard TD75 sort and DT II type roller, also can create idlers roller in accordance to global standard, this kind of as JIS(Japanese),DIN(Germany),AS(Australian ),CEMA(America),SANS-SABS(South African),GOST(Russia),AFNOR(France) and so forth.
Our factory have the global sophisticated automated conveyor idlers roller creation line, have sophisticated electrostatic powder CZPT production line, and a full assortment conveyor idlers roller tests products, once-a-year creation capacity 100,000 pcs conveyor idler roller.Our idlers roller have small runout, low revolving resistance, dust evidence, water evidence, reduced sound, revolving well, energy conserving, lengthy support in excess of 50,000 hour.
3.)we have large lathes, numerical control, double pressing equipment, double welding equipment, double boring lathe, milling equipment, sawing machine and so on. The merchandise have gained different pa10ts. We can generate more than 1 thousand rollers and ten pulleys for each working day.
YILUN production technologies level and product quality has obtained recognition of the buyers at home and overseas, the merchandise are broadly utilized in coal, mining, ports, building, metal mills, electric energy plant and other fields, and exported to Middle East, Russia, South Africa, South The us,Australia,Europe, Ind1sia and so on, far more than fifty countries and regions.
We insist on the top quality plan of “Top quality is the most essential, Status is is the most essential, Fulfillment is our pursuit, Improvement is our purpose”, and ensure to offer the best items for our client.
Yilun ROLLER means the maximum quality steel roller to help our customers in helping make their plant/mine/facility to become more successful, secure and effective.
Yilun is 1 of the most famous conveyor roller manufacturers in China.We have 20 years of encounter in manufacturing.We have the professional QC department to preserve the very good high quality before the goods despatched out.
We have a broad 1/2″ rope capacity pulley for helpful redirection, light rigging, rescue, and mechanical benefit techniques. We have more pulleys in the pursuing links many of them also make as good as the types under Tiny pulley.
Mounted pulleys are pulleys that hold the drum at one particular position. Whilst the pressure needed to raise or go an object is no diverse than lifting it with your fingers, stationary pulleys allow you to modify the path of the essential drive. For illustration, when connected to a bucket that draws drinking water from a properly, a stationary water puller enables you to pull the h2o sideways, lifting the bucket in a much more practical way than pulling it vertically, a single hand at a time. The fat of the bucket is still the very same, but it is easier to lift.
